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American Clean Coal Fuels |
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Responsible Solutions for a Cleaner Energy Future |
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Products & Solutions
Our flagship project in Oakland Illinois is an advanced synthetic fuels
manufacturing facility that employs a process called Biomass and Coal To Liquids (BCTL) This process is based on
two core technologies: Gasification, and Fischer Tropsch conversion.
Gasification is an industrial process that is capable of taking a very wide
array of carbon-based feedstocks such as biomass, coal, municipal solid waste, oils, and some others, and
breaking them down to their molecular components (which are primarily hydrogen and carbon monoxide), which exit
the process as a concentrated synthetic gas called syngas. That synthetic gas produced during gasification is
then treated to remove any unwanted elements (sulfur, mercury, CO2, ETC), which are captured and sold as
commercial byproducts.
Once our feedstocks are gasified, there are a wide array of potential products
that can be produced, ranging from synthetic fuels, to electricity, to fertilizers, to specialty chemicals.
Since our goal is the production of diesel and jet transportation fuels, the clean syngas is sent to a process
called Fischer Tropsch conversion. Fischer Tropsch is a core technology originally developed in the 1930s. Apart
from it’s original implementation to fuel the German military during World War 2, FT conversion has since been
used in four commercial facilities in South Africa, Malaysia, and Qatar, totaling approximately 232,000 Barrels
Per Day of synthetic aviation and diesel fuels production.
In the FT process, the clean syngas is passed over a catalyst that re-arranges
the molecules into a combination of liquids and waxes, which are then refined using conventional refinery
technologies into ultra-clean diesel and jet fuels.
The end result is an ultra-clean transportation fuel that is vastly superior to
conventional diesel or aviation fuels, featuring almost zero sulfur content, a very high cetane rating, very low
aromatics, very good cold-weather performance characteristics, and superior long-term storage characteristics (6
+ year “shelf life”). |
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This translates to a fuel that is visibly cleaner, and ultimately delivers
substantial across-the-board reductions in harmful tailpipe emissions compared to conventional fuels.

Image courtesy of National Renewable Energy Labs
So just through the exceptional physical properties of the fuels produced
through this process, we already achieve a very substantial reduction in overall vehicle emissions in every
category expet for one: Carbon Dioxide.
This is another area where a BCTL process can truly excel.
There is a lot of incomplete information being spread around on the
environemtnal performance of Fischer Tropsch fuels produced from coal. Many sources will tell you that "coal
liquefaction doubles carbon emissions", or that "in the best case, theya re only about the same as conventional
fuels, which doesnt address the thread of global warming". The reality is that both of these arguments are only
telling part of the story. They are attacking the potential of coal as a fuel source, while conveninetly
"neglecting to mention" that the exact same process technology, when combined with proper emissions controls and
a slightly different feedstock mix, is actually the only process technology currently commercially available
with the realistic technical capability of producing truly carbon-neutral transportation fuels.
Here is how we go about reducing (and eventually eliminating!) the carbon
footprint of Fischer Tropsch fuels: |
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Using coal as a primary feedstock fundamentally involves pulling a large amount
of carbon out of the ground, and processing it into fuels. In the worst case, a good chunk of this carbon ends
up in the fuels themselves, and the rest ends up being emitted into the atmosphere at the plant level as part of
the conversion process. However, these emissions can be captured withint he plant before they are vented to
atmosphere, compressed to a very high pressure, and injected underground and stored permenantly under an
impermiable geologic caprock. So effectively, we have just gone from pulling very large ammounts of carbon out
of the ground, and putting them in the air, to pulling as much as we are out of the ground with conventional
fuels, and then putting mack the remainder from the process that we cannot convert into fuel.
If we were to just stop there, then the critics would have a point in arguing
that maybe we should think carefully about whether it would be wise to build the next generation of
transportation fuels infrastructure without addressing the looming problem of global warming, as we would be
effectively just transitioning from one inherently depleteable carbon-based fuel source (oil) to another (coal).
"out of the frying plan, and right back into the frying pan", so to speak.
Since we have already captured and returned to the ground via sequestration the
majority of the carbon that did not end up contained in the fuels, and since we ARE talking about what is
chemically very close to (albeit cleaner than) conventional jet fuel and diesel fuel here, which inherently
release carbon when they are consumed, to reduce the carbon footprint further requires that we do something a
little bit more creative.
We have to take the portion of our carbon feedstock that is going to be
converted into fuels, and ultimately will be released when the fuels are burned, and instead of pulling that
carbon out of the ground (coal), we need to pull that carbon from the air, which we can do by feeding the
process partially with biomass (because plants are made largely of carbon, which they absorbed from the air). So
when all is said and done, by capturing and sequestering the carbon from the process, and sourcing the carbon
that ends up in fuels from biomass, we have the technical capability of producing truly lifecycle carbon neutral
transportation fuels. To our knowledge, this process is the only process commercially available that can make
that claim at this time.
The Process of Making Coal-Based Fuels Clean
To many people, “clean coal” may very justifiably seem like a contradiction
in terms. The technical limits of more inexpensive conventional pulverized coal power generation technology have
over many years given coal a rightfully earned reputation as a very dirty energy source.
The way we address the underlying physical problems with the use of coal is through the use
of the latest in commercially available advanced clean coal technology, which means that the plant functions a
whole lot more like a completely closed loop chemical facility than a more conventional "furnace and steam
turbine" approach of conventional coal powerplant.
Here is how it works:
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A large portion of our process is extremely similar to the technology of the Futuregen project, which is the government/industry alliance testbed project for production of electricity from
coal with near-zero emissions.
There are three fundamental differences between the Futuregen project and ours, and
those are:
1. We produce diesel and jet fuels as our primary product. Although we do make
electricity for our own internal use, with a little left over to sell out to the grid, around 95% of our ouptut
on an energy basis will be liquid transportation fuels.
2. We are co-fueling biomass and coal together. For now, the futuregen project is just
using coal.
3. We intend to use our CO2 for Enhanced Oil Recovery applications, which means that the
"pipe" with the co2 produced by the process goes to a different place than Futuregen's does, as they are doing
the first commercial demonstration of pure geologic CO2 sequestration, meaning no oil recovery.
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Copyright 2007 American Clean Coal Fuels All Rights
Reserved |
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